120,000 SQ. FT. HIGH-TECH MEDICAL MANUFACTURING COMPLEX

Advanced Infrastructure &
Cleanroom Manufacturing

Demonstrating tangible industrial manufacturing capability: precision polymer injection molding, automated needle assembly, optical vision inspection, and industrial ETO gas sterilization suites.

Class 100k / ISO Class 8Zero Human TouchSAL 10⁻⁶ ETO SterilityReady Stock Pallet Buffer
End-to-End Production

From Raw Medical Polymer to Sterile Box

01

Class 100k Cleanroom Injection Molding

All-electric high-speed Japanese injection molding machinery operating in positive-pressure laminar air flow rooms with automated robotic part extraction.

ISO Class 8 (Fed Std 209E Class 100,000) • 128-cavity hot-runner tooling
02

Lancet Grinding & Automated Siliconization

Electrochemical 3-bevel cannula profiling paired with micro-jet Dow Corning medical silicone fluid coating for ultra-smooth skin penetration.

Penetration force: ≤0.35 N • Silicone layer: 12-18 nm
03

High-Speed Robotic Assembly & Printing

Multi-station automated indexing dial assembly connecting plunger, gasket head, and barrel with high-contrast indelible scale printing.

Throughput: 800+ syringes/min • Zero human hand contact
04

Machine-Vision 100% Optical Quality Gate

Keyence multi-angle high-resolution digital cameras inspect every part for burrs, occlusions, scale fidelity, and silicone uniformity.

Sub-pixel resolution 0.005 mm • Auto-eject defective gate
05

Hermetic Blister Packaging & Sealing

Medical grade Tyvek / non-toxic peelable film heat-sealed to rigid thermoformed blister pockets ensuring sterile barrier integrity.

Seal strength: ASTM F88 • Bacterial challenge: ASTM F1608
06

Automated ETO Sterilization & Quarantine

32 m³ computerized Ethylene Oxide gas sterilization with pre-conditioning humidity chamber and forced aeration vacuum degassing.

Sterility Assurance: SAL 10⁻⁶ • Residual ETO: < 1.0 ppm (ISO 10993-7)
Automated Quality Gate

High-Speed Optical Machine-Vision Verification

Watch how our multi-camera machine vision system identifies micro-flaws in real-time.

OPTICAL MACHINE VISION

Zero Defect Tolerance. Verified by AI Vision.

Before any syringe leaves our automated assembly line, dual high-speed 120 FPS camera modules inspect 14 critical parameters including barrel clarity, silicon layer thickness, scale print alignment, and zero-particulate residue.

120 FPS

Scan Frame Rate

0.000%

Escape Defect Rate

AI Machine Vision Camera Scanning Syringe
[AI VISION SCAN] :: LOT #AD-88402 :: BARREL & TIP INTEGRITY 100%
Visual Tour & BTS Media

Manufacturing Facility Gallery

Filter through cleanrooms, injection molding lines, ETO sterilization, and export loading docks.

cleanroom

Class 100,000 (ISO Class 8) Cleanroom Enclosure

Multi-stage HVAC air conditioning system with terminal 99.997% HEPA filtration maintaining < 3,520,000 particles/m³ at ≥0.5 µm under operational state.

Air Changes: 28/hr • Temp: 21±2°C • Humidity: 45-55%
molding

All-Electric Japanese High-Speed Injection Molding

Fully automated robotic pick-and-place lines ensuring zero human touch from molten polymer injection to demolding of medical syringe barrels.

Cycle Time: 6.8s • Clamping Force: 250T • Repeatability: ±0.01mm
assembly 1:45 MIN 4K

Automated Needle Grinding & Siliconization Line

Continuous cannula cutting, 3-stage electrochemical polishing, automated silicone fluid micro-jet dispensing (<0.25 mg/cm²), and 100% optical inspection.

Throughput: 450 needles/min • Silicone Dispense: ±0.02 mg
sterilization

Industrial ETO (Ethylene Oxide) Sterilization Chambers

Full pallet load gas sterilization cycle with computerized humidity pre-conditioning, 100% ETO gas exposure, and heated aeration cell vacuum extraction.

Volume: 32 m³ Chamber • Sterility Assurance Level: SAL 10⁻⁶
quality

Optical Machine-Vision & Pyrogen Testing Lab

Sub-pixel measurement checks for burrs, occlusions, graduation opacity, plunger fit, and LAL bacterial endotoxin testing (<0.06 EU/mL).

Inspection Speed: 1,200 pcs/min • Resolution: 0.005 mm/pixel
logistics

Central Export Logistics Hub & Pallet Buffer

Temperature-controlled 65,000 sq.ft buffer warehouse with automated shrink wrapping and high-bay racking for immediate 20ft/40ft container loading.

Stock Capacity: 50M+ Units • Loading Bay: 4 Container Docks
Physical & Virtual Audit

Schedule an In-Person or Live Video Factory Audit

We welcome institutional buyers, hospital procurement committees, and overseas health ministries for live vendor qualification audits.

Book Facility Audit Visit